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Layout and Plant Structure Planning

for efficient production sites

TMG Consultants supports industrial companies in strategically designing their plant structure and efficiently optimizing existing layouts. While layout planning involves the fine-tuning of production within individual areas, plant structure planning ensures the future-proof, functional realignment of complete plant facilities and buildings.

The aims are lean processes, clear material flows and a resilient outlook for the future. The result is a factory that is optimally aligned to your requirements, both inside and out.

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TMG 9 Factory planning 9 Plant Structure Planning

Your customised solution

Layout Planning

the foundation of a modern factory

We develop integrated concepts for production supply and warehouse logistics for you – data-supported, layout-optimized and investment-proof. Material flow analyses, system dimensioning, segmentation logic and make-or-buy evaluations are central components of our planning. The goal is efficient processes, minimized distances and optimal use of space.

Long-term solutions

Plant structure planning with a system

for greenfield and brownfield projects

Whether for the strategic establishment of new plant structures in the greenfield or the realignment of established structures in the brownfield: TMG Consultants designs your plant structure to be flexible, future-proof and adaptable.

Through clear segmentation, logical supply principles and a realistic change path, we ensure your long-term competitiveness – even with increasing product diversity and growing capacity requirements.

Digital planning – secure implementation

Simulation & BIM

Digital planning and simulation methods such as material flow simulation, 3D visualization and BIM ensure maximum planning reliability. This allows variants to be evaluated at an early stage and well-founded investment decisions to be made – with a view to technology, space and costs.

Well advised from the beginning up to the finish

Holistic conception through to implementation

We accompany all phases – from data collection and variant development to the implementation template for architecture, logistics and operation. The integration of indirect areas, energy supply and IT is also considered in the overall picture – for truly integrated factory planning and implementation.

FAQ

Frequently asked questions about layout and plant structure planning

What are the advantages of professional layout and work structure planning?

Professional layout and plant structure planning combines strategic orientation with operational feasibility. Advantages include: optimized material flows, reduced space consumption, clear expansion options, lower operating costs and significantly greater flexibility in the event of future market changes. It also reduces interface losses and subsequent correction costs.

What is the difference between layout planning and plant structure planning?

Layout planning focuses on the detailed arrangement of machines, workstations and material flows within a production area.
Plant structure planning goes much further: it includes the reorganization of complete production and logistics areas in existing plants and, in greenfield projects, also takes into account future expansion options and fundamental structural specifications.

How long does a typical work structure project take from the concept phase to the implementation template?

The duration varies depending on the complexity of the project, but is usually between 6 and 18 months. Influencing factors are the initial situation (greenfield or brownfield), the decision-making structures in the company and the scope of the accompanying simulations and variant studies. Time frames can be precisely controlled through structured project planning.

How does digitalization contribute to plant structure planning?

Digital methods such as material flow simulation, 3D layout visualizations and Building Information Modeling (BIM) make it possible to objectively evaluate variants at an early stage and create planning certainty. This enables companies to manage investments more effectively, reduce risks and react flexibly to new requirements – a decisive competitive advantage in a dynamic market environment.

We are always there for you

Your Contact Persons

Talk to

Friedrich Steisslinger

Talk to

Jan
Witkovsky

Factory Planning

Additional services

Factory and general planning

As an experienced general planner, we provide you with comprehensive support for your new factory buildings and expansions. With our one-stop-shop approach, we integrate all relevant specialist areas – from production and logistics to IT and project management – and thus solve even complex tasks efficiently.

By using BIM (Building Information Modeling), we ensure maximum transparency, optimal coordination of all disciplines and increased planning security for your modern, sustainable factory. During the realization phase, we also represent your interests as the client’s representative – so that you have a single, reliable point of contact throughout the entire project.

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Footprint & site selection

We work with you to develop an industrial footprint that combines growth, security of supply and efficiency. On the basis of strategic location analyses, we identify production sites that are an optimal fit for your requirements, markets and supply chains. Based on this, we take care of the selection of the region through to the selection of a suitable plot of land. Whether new markets, new suppliers or structural transformation – with us as your partner, you can tap into new potential and create the basis for sustainable growth.

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Relocation to Eastern Europe

We have been successfully supporting companies in setting up sites in Eastern Europe for over 30 years.
With our services in layout and plant structure planning, factory and general planning as well as industrial footprint and site development, we support well-known clients in setting up new production facilities in best-cost countries. Thanks to our own planning office in Bucharest and our local teams, we know the specific requirements of the respective countries and regions inside out – and implement them in a targeted manner to ensure the success of your project.

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We Look Forward to Discussing Matters with You!

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