Titelfoto - Leistungsbereich Produktionsberatung

Operations consulting

for industrial companies

Operations today is under enormous pressure: rising costs, global competitive pressure, growing process complexity, unstable supply chains and technological upheaval demand clear decisions and resilient structures. TMG Consultants supports industrial companies in developing their production strategically, technically and organizationally – with a focus on efficiency, resilience, productivity and sustainable impact. Whether operations strategy, network design, launch management, cost reduction or performance enhancement – we advise where change becomes visible: in the plant, in the process, in the result.
TMG 9 Operations

TMG at a glance

Our services for production optimization

Shaping networks – ensuring competitiveness

Production strategy & production network

Designing sustainable production networks. A targeted production strategy is the key to sustainable competitiveness. We support you in strategically setting up your production and supply chain structures – with clear decisions on location strategy, vertical integration and make-or-buy. Our focus: Stay resilient, stay profitable, and scale in volatile markets.
TMG Consusltant hilft Ihnen, Ihre Produktion zukunftssicher auszurichten
Erfahrene Berater helfen Ihnen, Ihre Lieferperformance zu erhöhen und Herstellkosten zu senken
Optimization of structures – stabilization of product launches

Production concepts & product launch

By optimizing production, you can improve delivery performance and reduce manufacturing costs sustainably. TMG Consultants supports companies in the manufacturing industry in the planning and implementation of modern production systems – from the design of new plants to the stable transfer to series production and the targeted optimization of existing structures.
Measurable increase in plant performance

Cost reduction & performance increase

Operational excellence with a measurable impact. With our 360° production check, we specifically identify bottlenecks, process interruptions and necessary adjustments to make your production fit for the future. Through targeted rightsizing and the use of lean production approaches, we increase the efficiency of your production, reduce your production costs sustainably and improve the performance of your plants.
Erfahrene Berater helfen Ihnen, Ihre Kostenposition zu verbessern
TMG Consultants hilft Ihnen bei Ihren Digitalisierungsprojekten
Digitally connected – achieving operational excellence

Digital production & consulting in operational excellence

Digital solutions that work – for your factory of tomorrow. Als your partner für operational excellence consulting, we can help you integrate digitalization into your manufacturing operations in a targeted and effective manner – from developing a custimized strategy up to implementing specific projects, including digitally-enabled shopfloor management on the way to the smart factory.

FAQ

Frequently asked questions about production consulting

What does holistic production consulting entail?

Holistic production consulting looks at strategy, technology and implementation in combination. It covers topics such as site structure, digitalization, lean approaches, production planning, value stream design and process optimization – always with the aim of achieving a measurable impact in the plant.

For which types of companies is production consulting of particular importance?

Especially for companies with complex production structures, high variant depth, delivery bottlenecks or increasing cost pressure. Change situations such as reorganizations, plant relocations, product ramp-ups or make-or-buy decisions are also typical triggers for external consulting expertise.

What is important for good production consulting?

The combination of strategic clarity and operational feasibility. A deep understanding of the processes in the plant, technological expertise, practical experience and a clearly structured implementation roadmap are important. The decisive factor is not the theory, but the actual measurable improvement in quality, costs and throughput time.

What goals can be achieved with professional production consulting?

Typical goals include reducing manufacturing costs, improving delivery performance, reducing lead times, increasing productivity, improving capacity utilization, and improving decision-making from the shop floor to the executive suite.

How does a typical TMG consulting project get done?

First, we analyze your initial situation on the basis of valid data. We then work together to develop optimization levers, prioritize according to impact and feasibility and accompany the implementation – until measurable results are achieved.
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Your Contact Persons

Talk to

Martin Geis

Talk to

Saviz Navidi

Our experience for your success

Reference projects in operations

Review Operations Footprint

For a world-leading and globally active manufacturer of plastic products, the current operations footprint was reviewed and a future-proof production network was designed in line with requirements. Subsequently, a production site was accompanied during the transfer to the future setting over a period of one year and optimized in parallel with regard to cost efficiency. Overall, the measures have reduced total costs by around €4.5 million p.a.

Production concept

For a leading manufacturer of inverter systems, a highly efficient production concept was developed for a new product, enabling competitive manufacturing at the German site. Based on this, a future-proof plant layout, factory and site development concept was developed, and the personnel, equipment and investment requirements were determined.

Structure production lines

The industrialization of a battery management system for electric cars was implemented at three new locations for a global electronics group with over 240,000 employees and a high double-digit billion turnover. For the four different products, a total of 4 manual and 17 highly automated lines were successfully set up, commissioned and ramped up in parallel.

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